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Lifetime Services

Professional Training Ensures Normal Operation of Equipment

Training 1

Equipment Operation Training

Press brake operators need to receive comprehensive safety training before operating to ensure the safety of operation and the integrity of the equipment. The following are the safety training contents that operators need to master:

Basic structure and function of the equipment

The operator must be familiar with the basic structure of the bending machine and the functions of each component, and understand the operating steps and safety precautions.

Personal protective equipment

Before operating the bending machine, the operator must wear personal protective equipment, including safety helmets, goggles, earplugs, protective gloves, etc., to ensure their own safety.

Equipment inspection

Before operation, the operator must inspect the equipment to ensure that it is in normal working condition. The inspection content includes whether the power cord, control panel, and operation buttons are intact; check whether the tool, mold, and fixture are installed correctly and in good working condition; check whether the lubrication system is operating normally and add necessary lubricants; ensure that the work area is clean and tidy, free of debris and obstacles.

Operation procedures

The operator must strictly abide by the relevant operating procedures and safety operation guidelines. This includes the correct use of the equipment, not exceeding the specifications and overloading the equipment, and immediately shutting down and reporting to the maintenance personnel when the equipment fails. Self-disassembly or repair is strictly prohibited.

Safe operation steps

The operator should understand and follow the operating steps, including turning on the power switch, confirming that the parameters on the control panel are set correctly; placing the metal sheet to be processed on the workbench and fixing it with a clamp.

Emergency handling

The operator must know how to take measures quickly and correctly in an emergency, including but not limited to shutdown, alarm and preliminary fault diagnosis.

Accident prevention

The operator should receive training to understand the factors that may cause accidents and learn how to prevent these accidents.

Equipment maintenance

The operator should understand basic equipment maintenance knowledge, including the maintenance and replacement of hydraulic oil and filters, and the inspection of protective devices.

Training 2

Regular Maintenance

The regular maintenance training content for bending machine operators usually includes the following aspects:

Equipment structure and principle

Understand the basic structure and working principle of the bending machine, including the names and functions of the main components, as well as the basic working process and characteristics of the bending machine.

Safety operating procedures

Learn the safety operating procedures and precautions of the bending machine, and master the use of safety protection devices and emergency stop devices.

CNC system operation and programming

For CNC bending machines, operators need to understand the basic operation and programming of CNC systems in order to perform precise metal sheet processing.

CNC system operation andprogramming

For CNC bending machines, operatorsneed to understand the basic operationand programming of CNC systems in orderto perform precise metal sheetprocessing.

Hydraulic system maintenance

Inspection of the hydraulic oil circuit, including oil level inspection and hydraulic oil replacement, as well as filter cleaning or replacement. Clean and inspect hydraulic components to ensure no dirt enters the system.

Replacement of wearing parts

Regularly check the wearing parts of the equipment, such as tools, molds, seals, etc., and replace severely worn parts in a timely manner.

Training and records

Provide regular training to operators to improve their operating skills and maintenance awareness, and establish equipment maintenance record files to record equipment maintenance status, fault occurrence and handling, etc.

Training 3

Installation and Debugging Guidance

The installation and commissioning of metal processing equipment is a professional and complex process that requires certain steps and precautions to be followed. The following is a guide to the installation and commissioning of bending machines:

01

Receiving tasks

After receiving the task notification, the service personnel should take the initiative to contact the customer to understand the customer's preparation and agree on the service time.

02

Preliminary work for machine tool installation and commissioning

The service personnel should wear work clothes, show the company's image, and communicate with the customer's leaders to check the customer's preparation, including the machine tool in place and whether there is any damage.

03

Remove accessories and packaging

Remove the packaging, count the machine tool accessories, tools and technical documents with the customer representative, and ensure that the handover is clear.

04

Machine tool cleaning and inspection

Wipe all parts of the machine tool, remove the anti-rust oil and add lubricating oil to ensure that the machine tool is clean.

05

System Installation

Install the CNC system and connect the cables to ensure proper installation and connection.
Lubricate and Connect Power Cables: Lubricate the machine and connect the power cables to ensure normal operation.

06

Refueling and connecting the power cable

Refuel the machine tool and connect the power cable to ensure normal operation of the machine tool.

07

Adjust the level

Remove the slide support, adjust the machine level, and ensure the machine is stable.

08

Machine tool debugging

Perform machine tool motion debugging and processing accuracy debugging, trial process customer products, and back up machine tool parameters.

09

Training and Handover

Operators are trained to ensure they can independently operate and maintain the machine tools.
Training covers basic operations, mold loading and unloading, and maintenance.

10

Handover and signing

Fill out the machine tool acceptance and commissioning handover form to ensure customer satisfaction and sign for confirmation.

Lifetime Services

Accessory Support

Parts support for metal processing equipment is a key part of ensuring the normal operation and maintenance of the equipment. The following is a description of metal processing equipment support:
  • Motor and servo control system

    The motor provides power to drive the bending operation, while the servo control system ensures precise control and adjustment of the bending action.

    Common motor types include servo motors and stepper motors, while the servo control system includes components such as servo drives and servo controllers.

    Learn More
  • Guide rails and sliders

    The guide rails support and guide the movement of the upper and lower dies, ensuring accurate and stable bending.

    The slides are mounted on the guide rails, connecting the motor and the upper and lower dies to achieve movement. They typically feature high-precision rolling mechanisms.

    Learn More
  • Upper die seat and lower die seat

    The upper die holder secures the upper die, while the lower die holder secures the lower die.

    They are typically adjustable to suit the workpiece size and requirements.

    Learn More
  • Transmission device

    Converts the motor's rotational motion into linear motion for the upper and lower dies.

    Common transmissions include gear drives and belt drives.

    Learn More
  • Control panel

    Used to set bending parameters, adjust the bending angle, and monitor the bending process.

    This typically includes an LCD display, buttons, or a touch screen.

    Learn More
  • Safety devices

    Including light barriers, safety doors, emergency stop buttons, etc., to ensure the safety of operators and equipment.

    Learn More
  • Other accessories

    Such as guide wheels, rollers, sensors, etc., used to assist bending operations and monitoring.

    Learn More
  • Hydraulic system

    It is composed of hydraulic cylinders, pumps, valves and hydraulic oil storage tanks to provide the force required for bending.

    Learn More
  • Backgauge system

    Motor and servo control system

    This helps accurately position the metal sheet during bending. It typically consists of fingers or stops that can be adjusted to achieve precise bend angles and lengths.

    Common motor types include servo motors and stepper motors, while the servo control system includes components such as servo drives and servo controllers.

    Learn More
  • Die

    A punch and die set used to bend metal. High-quality dies are essential for achieving precise and consistent bends.

    Learn More
  • Electrical inspection

    Regularly check whether the wires, plugs and electrical equipment are working properly to ensure the safety and stability of the equipment.

    Learn More
  • Daily maintenance

    This includes cleaning, lubrication, inspection, and checking of key components and controllers to ensure they are functioning properly.

    Learn More
  • Frame

    Provide structural integrity and stability to the machine and should be strong and durable to withstand the forces applied during processing.

    Learn More
  • Active beam and base

    The beam is the movable part of the machine that applies pressure to the sheet metal, while the base is the fixed part that supports the material being bent.

    They should be precisely aligned to ensure accurate and consistent bends.

    Learn More
  • Control system

    Allows the operator to set and adjust bending parameters such as bend angle, bend length, and backgauge position.

    Advanced control systems such as CNC (Computer Numerical Control) provide high-level precision and automation capabilities.

    Learn More

Lifetime Services

Mold Customization

Mold customization is a complex process involving precise design, material selection, manufacturing and testing.
01

Design stage

In the design stage, the model, specifications and performance parameters of the bending machine need to be determined according to market demand and user needs. Designers will use CAD and other design software to draw detailed mechanical structure drawings and electrical control diagrams. In the design process, factors such as the rigidity, stability, precision and efficiency of the bending machine need to be fully considered.

02

Material selection

Common materials for manufacturing bending machine molds include carbon tool steel (such as T8A and T10A), low-alloy tool steel, high-strength alloy steel (such as 42CrMo), and high-speed steel. These materials must be able to withstand the extreme pressure and wear encountered during the bending process.

03

Processing stage

At this stage, various parts need to be cut, drilled, milled, turned and other processing operations. The processing accuracy and quality need to be strictly controlled during the processing to ensure that the size and shape of each component meet the design requirements.

04

Heat treatment

In order to improve hardness and wear resistance, the mold undergoes heat treatment processes such as quenching and tempering.

05

Assembly and Commissioning

During the assembly phase, all components must be assembled according to design requirements. Various commissioning and testing procedures, such as electrical commissioning, mechanical commissioning, and hydraulic system commissioning, must be performed to ensure the press brake operates properly.

06

Quality Inspection and Acceptance

After the bending machine is manufactured, it needs to undergo strict quality inspection and acceptance, including testing and evaluation of various performance indicators of the bending machine, such as bending accuracy, repeat positioning accuracy, maximum bending force, etc.

07

Packaging and Delivery

After quality inspection and acceptance, the bending machine needs to be packaged and shipped, and detailed packing list and instruction manual and other documents need to be provided.

08

Custom Mold Features

Custom molds are generally characterized by high precision, long service life, and high strength. They can be processed into various shapes and sizes to meet different production needs.

09

Technical Requirements

The technical requirements of CNC bending machines include parameters such as nominal pressure, worktable length, slide stroke, die height, throat depth, number of CNC axes, slide speed, and slide repeatability accuracy.

10

Mold Type

Common mold types include V-shaped molds, U-shaped molds, and Z-shaped molds. They can be customized into different patterns and complexities based on the shape of the product.

Features of mold customization:

Customized molds are usually characterized by high precision, long service life and high strength. They can be processed into various shapes and sizes to meet different production needs.

Technical requirements:

The technical requirements of CNC bending machines include parameters such as nominal pressure, table length, slide stroke, die height, throat depth, number of CNC axes, slide running speed, slide repeat positioning accuracy, etc.

Mold type:

Common mold types include V-shaped molds, U-shaped molds and Z-shaped molds, etc. They can be customized into different patterns and complexities according to the shape of the product.

V-shaped molds

U-shaped molds

Z-shaped molds

Lifetime Services

Equipment Upgrades and Renovations

Equipment upgrades and renovations usually involve the following aspects. Through these upgrades and renovation measures, the performance of the bending machine can be significantly improved to meet the needs of modern manufacturing for high efficiency, high precision and environmentally friendly production.

Hydraulic system optimization:

By increasing the diameter of the hydraulic cylinder, using higher pressure hydraulic oil, and improving the response speed of the hydraulic system, the production efficiency of the bending machine can be improved.

Improving accuracy:

Using high-precision displacement sensors and control algorithms to improve the accuracy of the bending machine, reduce errors, and improve product quality.

Energy saving and environmental protection:

Adopt energy-saving design and technology, such as using high-efficiency motors and transmission systems, and using energy-saving hydraulic oil, to reduce energy consumption and environmental pollution.

Control system upgrade:

Introducing advanced CNC systems to improve the automation and intelligence level of equipment, making equipment operation easier, and improving production efficiency and product quality.

Mechanical structure reinforcement:

Reinforce or replace key mechanical structures such as the upper beam and lower beam of the bending machine to improve the stability and load-bearing capacity of the equipment.

Clamping system upgrade:

Upgrading the clamping system, such as using WILA hydraulic clamps, can reduce clamping time, improve clamping accuracy and consistency, and reduce dependence on operator skills.

Mold and tool update

Use higher precision and more durable molds to improve bending accuracy and reduce replacement frequency. For example, the key dimension accuracy of the molds provided by WILA can reach ±0.01mm.

Electro-hydraulic servo system:

Introduce electro-hydraulic servo control system to achieve higher bending accuracy and stability, suitable for fields with high precision requirements.

Intelligent service:

Provide intelligent operation interface and data analysis system to achieve remote fault diagnosis and workflow optimization.

Customized transformation:

Provide customized transformation solutions according to the specific needs of different customers to ensure that the equipment can give full play to its maximum efficiency.

Lifetime Services

After-Sales Service

Marketing: info@rongwin.comFax: 0086-(0)25-57226860

Mob/WhatsApp:

0086-15156147667

Mob/WhatsApp:

0086-15212339345

Mob/WhatsApp:

0086-15156147667

Mob/WhatsApp:

0086-15212339345


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Whether you are an agent or a sheet metal processing plant, MetalWorkMaster can provide you with a one-stop sheet metal equipment solution, and provide lifetime accessories and all-round technical training support, so that you can quickly become a professional sheet metal processing expert.

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